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Case Studies

A long line of newly manufactured vehicle tires moving along a metal roller conveyor belt inside a brightly lit, modern production facility.

Overhauling a Critical Centrifugal Compressor for a Major Tire Supplier

Case Study Summary When a legacy centrifugal compressor began showing high vibration at a large U.S. tire manufacturing facility, the supplier needed a reliable solution to prevent operational disruption. Rather than replacing the 1,000 HP unit, Rasmussen Air & Gas Energy preformend a comprehensive airend overhaul. By diagnosing the system as a whole, repairing heavily worn internal components, and troubleshooting an unexepected startup issues, the team successfully restored the compressor ...

equipment test results with wavy blue lines showing air compressor test results with shaft voltage spikes

Preventing Compressor Bearing Failures with Motor Shaft Grounding

Case Study Summary When routine maintenance revealed electrostatic discharge damage inside a centrifugal compressor, the facility partnered with Rasmussen Air & Gas Energy to identify the root cause, evaluate operational risk, and implement corrective actions to improve compressor reliability and reduce the likelihood of future bearing failures. Using advanced shaft-voltage testing and analysis, Rasmussen Air & Gas Energy diagnosed stray-shaft-voltage conditions on two centrifugal ...

air leak findings on detector screen within automotive facility with compressed air

Improving Efficiency in an Automotive Facility with Compressed Air Audit

Facility Overview The customer is a large, high-capacity automotive stamping facility that operates continuously, focused on precision engineering to produce top-quality components. Compressed air is essential for powering their hydraulic presses, automation systems, and auxiliary equipment. The company had an initiative to enhance operational efficiency and optimize air usage.

Industrial asphalt plant burner with visible flame inside a rotating drum

Powering High-Fire Asphalt Burners with Custom Gas Compression Solutions

Facility Overview An asphalt production facility required a natural gas compression solution to support a critical burner system. To ensure seamless, continuous operation, the plant needed a partner experienced in custom industrial compressed air and gas system design.

blue and green chart of food packaging compressed air systems

How One Food Packager Cut Compressor Energy by 14% While Scaling Production

Facility Overview The customer is a high-volume poultry packaging facility operating in a competitive, energy-intensive environment. As part of a broader corporate initiative, the facility is aggressively pursuing sustainability goals, including reducing energy consumption and lowering its overall carbon footprint. Recent additions of processing equipment increased compressed air demand across the plant, creating pressure stability challenges and rising energy costs.